Business Details
27 Years
experience
Sustainable Composite Materials Manufacturer
Established in 1999, FlexForm Technologies operates from a 55,000-square-foot facility in Elkhart, Indiana, specializing in the development and manufacturing of non-woven natural fiber composite materials. Our products are engineered to meet the demands of diverse industries, including automotive, office interiors, aircraft, recreational vehicles, and modular housing. With a focus on sustainability, our materials incorporate rapidly renewable resources and post-consumer recycled polymers, offering lightweight, moldable, and fully recyclable solutions. In 2008, we expanded our operations to introduce a state-of-the-art office panel system manufacturing line, utilizing a patented process that aligns with the highest industry standards. Our Wonderphyll product line addresses environmental concerns by exceeding Greenguard, LEED, and CARB compliance requirements, ensuring low VOC emissions and no added formaldehyde.FlexForm Technologies' one-step 3D molding platform enables manufacturers to produce complex parts with reduced cycle times and enhanced structural performance, while eliminating the need for additional adhesives or production steps. We serve global markets, with operations extending to Korea, and maintain a commitment to innovation, efficiency, and environmental responsibility. Our team prioritizes scalability, delivering millions of square feet of custom-ordered materials to meet client specifications on schedule. By integrating sustainable practices into every stage of production, we empower customers to achieve their environmental goals without compromising quality or performance. FlexForm Technologies remains a leader in composite material solutions, driven by a dedication to advancing manufacturing processes that benefit both industry and the planet.
Services
Composite materials manufacturing
Office panel systems
Automotive components
Sustainable product solutions
3D molding technology
Details
- Year established: 1999
Highlights and features
- We offer over two decades of expertise in sustainable composite material manufacturing.
- Our patented 3D molding technology reduces production costs and cycle times.
- Products meet Greenguard, LEED, and CARB compliance standards for low emissions.
- We provide scalable solutions with millions of square feet of custom-ordered materials.
- Our materials are fully recyclable, supporting circular economy principles.
Services
Composite materials manufacturing
FlexForm Technologies produces non-woven natural fiber composites that are lightweight, moldable, and fully recyclable. These materials integrate rapidly renewable resources and post-consumer recycled polymers, serving industries like automotive and office interiors. The manufacturing process emphasizes sustainability while maintaining structural integrity and performance.
Office panel systems
Our Wonderphyll office panel systems meet LEED, Greenguard, and CARB compliance standards with low VOC emissions and no added formaldehyde. Designed for modern office furniture manufacturers, these panels help customers earn LEED building points while offering scalable, customizable solutions for wall inserts and interior systems.
Automotive components
FlexForm supplies lightweight automotive panels for doors, consoles, and ceilings, enhancing fuel efficiency and recyclability. Used in over 2 million vehicles globally, our components reduce shipping costs and factory waste through a patented 3D molding process that streamlines production and eliminates excess materials.
Sustainable product solutions
We specialize in creating products that align with circular economy principles, including fully recyclable composites and materials with rapidly renewable content. These solutions help manufacturers reduce environmental impact while meeting regulatory standards and consumer demand for sustainable practices.
3D molding technology
Our one-step 3D compression molding technology produces complex parts at low pressures (under 55 psi), reducing tooling costs and labor. This process allows simultaneous surfacing, fastener bonding, and in-press trimming, significantly cutting production time and enhancing structural performance for automotive and industrial applications.
Questions
What industries does FlexForm Technologies serve?
We provide composite materials for automotive, office interiors, aircraft, recreational vehicles, commercial vehicles, industrial, modular housing, and packaging sectors.
Are FlexForm products environmentally sustainable?
Yes. Our materials use rapidly renewable resources and post-consumer recycled polymers, are fully recyclable, and meet LEED, Greenguard, and CARB standards.
What is FlexForm's patented 3D molding technology?
Our one-step 3D molding process creates lightweight, structurally robust parts with reduced cycle times and no additional adhesives or production steps.
Can FlexForm accommodate large-scale orders?
Yes. Our expanded facility delivers millions of square feet of custom-ordered rolled or trimmed sheets to meet client specifications on schedule.
Do FlexForm products meet fire safety standards?
Yes. Wonderphyll wall panel inserts are fire-rated and comply with industry safety requirements for office systems.
Reviews (3)
Randall Perry
May 07, 2018
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Flex Form is an automotive supplier. (For car manufacturers.including Tesla). They specifically make the fibrous material used for door panels, cargo covers and dash inserts. This local plant is part of a larger company with plants in other parts of the world. Their environment is pretty clean (although intentionally humid) if you work in manual labor (factory side) or the laboratory. All of the employees and leadership I have worked with have been professional, honest and friendly. Their business model also is more resilient than the RV industry businesses that dominate Elkhart County.
Thomas Harrell
Apr 26, 2018
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Not a store, a manufacturer of fiber materials. A very professional experience here, knowledgeable and efficient.
Deja Williams
Jun 11, 2017
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This is the worst job to work at if your seeking employment there machines are always breaking instead of fixing them they will just throw a big bandaid over the problem which makes there employees work extra hard there turn over rate is ridiculous due to poor management and management treating the way they want there strict on the point system when they want to be some employees get favortism shown towards them by getting clock in by supervisor when the running late in some do not!
I guess they've got sued once before for discrimination and there will be a case opening against them again pretty soon but overall this is a horrible company to work for you'll see for your self don't take my word for it
I guess they've got sued once before for discrimination and there will be a case opening against them again pretty soon but overall this is a horrible company to work for you'll see for your self don't take my word for it
