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49 Years
experience
Custom Plastic Injection Molding Services in South Bend, IN
Aucilla is a leading manufacturer of thermoplastic injection molded products with over four decades of expertise in delivering high-quality, customized solutions. Since our founding in 1977, we have prioritized innovation, automation, and precision to meet the evolving needs of industries such as plumbing, electronics, medical, and industrial equipment. Our state-of-the-art facility spans 65,000 square feet and houses 22 injection molding presses with clamping pressures ranging from 38 to 200 tons, operating 24/7 to ensure timely delivery. Our engineering team leverages advanced software and decades of experience to optimize moldability, tool design, and cost efficiency while maintaining rigorous quality control standards.

We specialize in full-service milling, tool repair, and maintenance, ensuring durability and functionality for every product. Our commitment to lean manufacturing and Kan-Ban inventory systems minimizes waste and guarantees swift, reliable service. Recognized for ISO 9001 certification, we uphold excellence through error-proofing systems and a customer-centric approach. With a focus on long-term partnerships, we serve major markets across the United States, delivering precision-engineered components that meet exact specifications. Our dedication to continuous improvement and client satisfaction has solidified our reputation as a trusted partner in plastic manufacturing.
Services
Injection Molding Tool Making Plastic Materials Engineering Prototyping Quality Control
Details
  • Year established: 1977
Highlights and features
  • We offer 40+ years of expertise in thermoplastic injection molding.
  • Our full automation ensures precision and 24/7 production capabilities.
  • ISO 9001 certification guarantees rigorous quality control standards.
  • In-house tool making and repair streamline customization and efficiency.
  • Kan-Ban inventory systems reduce lead times and enhance supply chain reliability.
Associations and certifications
  • ISO 9001
What people say
On time delivery Good quality Efficient reliable Great customer service Timely deliveries
Services
Injection Molding
Our injection molding services utilize advanced thermoplastic techniques to produce high-precision components for industries like medical, electronics, and industrial equipment. With 22 presses operating 24/7, we ensure rapid production cycles and consistent quality. Our process integrates automation and error-proofing systems to minimize defects and optimize efficiency.
Tool Making
We offer full-service tool design, repair, and maintenance, ensuring durable, customized molds for complex parts. Our engineers focus on longevity, functionality, and cost reduction while maintaining strict tolerances. In-house capabilities allow rapid prototyping and adjustments to meet evolving client needs.
Engineering
Our engineering team provides expertise in moldability, tool design, and cost optimization using cutting-edge software. We collaborate closely with clients to refine product functionality and ease of maintenance. This ensures efficient production and long-term tool investment protection.
Quality Control
ISO 9001-certified quality systems govern every stage, from material selection to final inspection. We employ Kan-Ban inventory control and error-proofing technologies to maintain consistency. This guarantees defect-free products and adherence to client specifications.
Prototyping
We support rapid prototyping to validate designs before full-scale production. Our engineers use advanced software to simulate moldability and functionality, reducing time-to-market. This service ensures cost-effective iterations and precise alignment with client requirements.
Questions
What industries does Aucilla serve?
Aucilla serves plumbing, electronics, medical, industrial castors, and heavy equipment sectors with customized plastic components.
What quality standards does Aucilla follow?
We adhere to ISO 9001 standards, ensuring rigorous quality control across all production stages.
How quickly can Aucilla fulfill orders?
With 24/7 operations and Kan-Ban inventory systems, we typically deliver within 10 days.
Do you offer custom tooling solutions?
Yes, we provide in-house tool design, repair, and maintenance for tailored production needs.
What automation technologies are used?
Our 'lights-out' manufacturing employs fully automated presses and error-proofing systems for precision.